Wayne's blog
design, development, hobbies

Dome Motor Drive

Today the Pittman drive motor showed up. It’s 24/12 VDC with a 19.7:1 gear ratio. It’s high torque, high speed, and going to do a great job spinning R2’s head around in circles. I’ll stash it away until I’m able to source a CS:R frame, which from the sound of it will be this fall.

eBay to the rescue!

Dome Finishing part III

Just a small update. I’ve been waiting on some key parts to become available, namely the 3 Holoprojectors with mounts and control mechanisms. They should be here in the next 2 weeks. In the meantime I’ve been cleaning up the slag from both the inner and outer domes, using the awesome tool I mentioned earlier for deburring. Today I did some more paint tests. I sprayed some Dykem on my sample aluminum in various thicknesses, with different amounts of Metallic Blue and clear coat. I think I got the sequence down, but just to be safe, I’m going to order a nice hobby airbrush instead of using a auto body spray gun like I did on the sample. A light coat of Dykem, followed by 2 light coats of metallic blue, followed by 2 medium coats of clear coat.

I’ve removed all the panels from the outer dome and cleaned them with the deburring tool. Next will be to hit them with a polishing wheel and a dab of Mothers polish, then clean them with rubbing alcohol and prep for paint.

Here is a picture of the HP kit I’ll be receiving from Bob C on Astromech.net, and some plastic HP lenses I picked up from TP Plastics.

Holoprojectors Holo lenses

Dome finishing part II

18 in. Lazy Susan. A must for dome finishing

I started out with the idea of using a scotch-brite pad on the dome while on some kind of ‘Lazy Susan’ rotating platter. Turns out there was one in the house that fit perfectly. If you need a rotating platter for working on your dome, I highly recommend this one.

Soon after using a the light abrasive pad on my freshly polished dome, I realized it was a mistake. I was hoping to add some horizontal lines to the dome to make it look a little more anisotropic that it did. Guess I’ll have to do one more application of Mothers Billet Polish and call it good. Live and learn.

After that, I numbered and cut out all the dome panels of the outer dome. I used a small hand saw, and highly recommend it. I favored the piece being removed when it comes to the excess stubs. Having the pie and other panels cut flush will allow me to trim the tabs with more stability on the dome itself, less hand work piece by piece.

Finally took my test panel of aluminum and applied the trifecta of R2 blue. First the Dykem (no airbrush, just hand-applied), then the Duplicolor Blue, then the clear coat. I think the combination is dead on, but my test application completely sucked. I’ll be using a precision auto-spray gun for the paint application on the actual panels.

Outer dome labelling Inner dome labelling Trying out some Dykem How to remove panels 1 How to remove panels 2 How to remove panels 3 How to remove panels 4 Panels cut out